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Single Axis Motion Controller

Single_Axis_Motion_Controller
(8/31/2015)

The MR-MQ100 is an iQ based motion controller for encoder following and camming applications such as labeling, rotary knife, wind/unwind, and flying shear. It is also capable of single axis positioning. The compact form factor matches the MR-J3 and MR-J4 servos.

MR-MQ100 System Configuration

A. MR-MQ100 Motion Controller

B. Peripheral Equipment

C. Cables and Connectors

D. Software

MR-MQ100 Motion Controller

Single Axis Motion Controller (OS included)

Model Number

MR-MQ100

Stocked Item

S

Power Supply

24VDC ±10% (Required Current Capacity 400mA)

Digital Inputs*

20 Inputs (AI = 2, AO = 2)

Digital Outputs*

18

Synchronous Encoder

Signal Type

A/B Phase Pulse Train Input

Voltage-Output / Open Collector Type (5VDC)

Up to 800kpps (After magnification by 4), up to 10m

Differential-Output Type

Up to 4Mpps (after magnification by 4), up to 30m

Peripheral Interface

100 Mpbs/10Mpbs Ethernet (for programming and additional operation)

Number of Control Axes

1 axis

Operation Cycle

0.44ms

Servo Amplifier

MR-J3B Safety Servo Amplifier

Programming Language

Motion SFC, dedicated instruction, mechanical support language (SV22)

Memory Backup

Q6BAT

CAM Functions

Number of CAMs

Up to 256 CAM profiles may be stored internally

Resolution Per Cycle

256, 512, 1024, 2048

Stroke Resolution

32767

Control Mode

Two-way CAM, fed CAM

Weight kg (lb)

0.7 (1.54)

Dimensions W x H x D (mm)

30 x 178 x 135

*When combined with MR-J3-DO1 card.

Peripheral Equipment

MR-J3-D01 Specifications (When used with MR-MQ100 Motion Controller)

Model Number

MR-J3-D01

Stocked Item

S

Power Supply For Interface

24VDC ±10% (required current capacity: 0.8A (*1, *2))

Digital Input

30 points, photocoupler insulation, sink/source compatible

Digital Output

16 points, photocoupler insulation, sink/source compatible

Analog Input

2ch, 0 to ±10VDC (input impedance: 10 to 12kΩ)

Analog Output

2ch, 0 to ±12VDC

Power Supply for Analog Input Signal

P15R: DC+15V, permissible current: 30mA

N12R: DC–12V, permissible current: 30mA (*3)

Structure

Natural-cooling open (IP00)

Environment

Ambient Temperature

0 to 55°C (32 to 131°F) (non-freezing), storage: -20 to 65°C (-4 to 149°F) (non-freezing)

Ambient Humidity

90% RH maximum (non-condensing), storage: 90% RH maximum (non-condensing)

Atmosphere

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation

1000m or less above sea level

Vibration

5.9m/s² or less at 10 to 55Hz (direction of X, Y and Z axes)

Weight g (lbs)

140 (0.31)

Notes:

  1. 0.8A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use.
  2. A 24VDC power supply for input/output signals can be shared by the servo amplifier and MR-J3-D01. In this case, secure the power supply capacity corresponding to the points of the input/output signals to be used.
  3. P15R can be used as a power supply for TLA and VC. N12R can be used as a power supply for VC. Note that the power voltage varies between -12V to -15V.

Manual Pulse Generator

Model Number

MR-HDP01

Stocked Item

S

Pulse Resolution Method

25 PLS/rev (100 PLS/rev at magnification of 4)
Voltage - output (power supply voltage - 1V or more), Output current = Up to 20 mA

Power Supply Voltage

4.5 to 13.2VDC

Consumption Current

60

Life

1,000,000 revolutions at 200 r/min

Permitted Axis Load

Radial load: Max. 19.6N; Thrust load: Max. 9.8N

Pulse Signal Status

2 signals: A phase, B phase, 90° phase difference

Friction Torque

0.1N/m (at 20°C (68°F))

Operating Temperature

-10°C to +60°C (14°F to 140°F)

Weight kg (lbs)

0.4 (0.88)

Note: If using an external power supply, it needs to be 5VDC.

Replacement Batteries for MR-MQ100

Model Number

Description

Stocked Item

Q6BAT

Battery, replacement for memory back-up

S

Q7BAT

Battery, high capacity replacement for memory back-up

S


Cables and Connectors

Cables and Connectors for MR-MQ100

Model Number

Description

Stocked Item

MR-MQEXT422CBL-3M

Cable for EXT I/O - RS-422 connector on MR-MQ100, 3M

S

MR-MQPWRCBL-3M

Cable for 24VDC power to MR-MQ100, 3M

S

Q170MIOCON

50 pin solder connector for the EXT I/O connector

Included with MR-MQ100 Module

Q170MPWCON

24VDC connector and pins for the power input

Included with MR-MQ100 Module

Q170MPWCBL2M-E

Cable for 24VDC power with EMI terminal jumper

S

MR-J3D01MQ20-3M

20 Pin Pigtail Cable for MR-MQ100/MR-J3-D01 Only - 3M

S

MR-J3D01MQ50-3M

50 Pin Pigtail Cable for MR-MQ100/MR-J3-D01 Only - 3M

S


Software

MT-Developer2-MQ Software (SW1DNC-MTW2MQ-E)

Model Number

Description

Stocked Item

MT-DEV2-MQ-C1

Software for MR-MQ100 Only (1 User License)

S

MT-DEV2-MQ-C5

Software for MR-MQ100 Only (5 User License)

-

MT-DEV2-MQ-C10

Software for MR-MQ100 Only (10 User License)

-

MT-DEV2-MQ-C25

Software for MR-MQ100 Only (25 User License)

-

MT-DEV2-MQ-C50

Software for MR-MQ100 Only (50 User License)

-

MT-DEV2-MQ-C100

Software for MR-MQ100 Only (100 User License)

-