Resources
Case Studies - Manufacturing Industry
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Custom Engineering and High Performance VFDs Score Success for Hunter Fan
Hunter Fan has been a leader in the industrial fan market since 1886, when it invented the world's first ceiling fan. Still an innovator generations later, Hunter Fan enlisted the help of Mitsubishi Electric Automation, Inc. when they introduced their new line of HVLS (high-volume, low-speed) fans for both industrial and commercial use. The two companies’ synergy led to some impressive breakthroughs.
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TL Aerotek Delivers Precision Components to Deliver Growth
When TL Aerotek was receiving more orders than they could keep up with, they turned to Mitsubishi Electric Automation for an automated machine tending solution. LoadMate Plus delivered easy programming and precision to reach new levels of productivity.
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Southie Autonomy Achieves Code-Free Task Changeover in Minutes
Southie Autonomy had a mission to make robotic solutions easy for everyone and turned to Mitsubishi Electric Automation for support. The solution provides customers with a robotic solution to achieve an efficient, affordable system for contract packaging.
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Customer Requirements Lead the Way
Equipment manufacturer for mixing and pumping concrete and gypsum, Strong Manufacturing, developed an all-electric machine fit to meet specific building regulations with help from Womack Machine Supply's hydraulic systems and Mitsubishi Electric Automation's automation components.
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Intelligent Automation Means Productivity and Precision
Packaging machinery specialists, Balpack, were approached by a customer seeking an application to cap small bottles precisely and delicately. Balpack found programming expertise with HPE Automation and precision controls utilizing Mitsubishi Electric components.
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A Customer Had An Idea -- and Integrated Production Systems (IPS) Made It Happen
IPS Custom Automation was approached by a manufacturer who needed a new solution for producing anechoic foam. IPS turned to Womack Machine Supply for Mitsubishi Electric components to create a streamlined machine that combines all actions into a single device.
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Affordable Solutions from Mitsubishi Electric Automation Provides Material Handling Systems Increased Performance and Safety with Overhead Cranes
When HPE Automation was challenged with finding an affordable solution that would provide safety and efficiency to overhead cranes, they turned to Mitsubishi Electric Automation. An affordable anti-sway technology using VFDs brought a surplus of business to the customer.
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Haley Manufacturing Provides Automated and Robotic Solutions for the Agricultural Packaging Industry
In an industry that’s ripe for the benefits of automation, a new robotics system will help produce packagers lower their costs and increase volumes, while reducing reliance on hard-to-find labor.
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Compatibility and Forward Migration of Mitsubishi Electric Products Help Keep Yupo Corporation America On the Cutting Edge
Plastic paper manufacturer Yupo has used Mitsubishi Electric PLCs since 1989. The forward compatibility and reliable control are key reasons they continue to use them to this day. In a recent migration process, it was possible to port 1990s programs into a new platform and get everything running with minimal disruption.
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Air Clear LLC Uses Customized Package Drive Systems from Mitsubishi Electric for Pollution Control
As pollution control machine manufacturer Air Clear was brought into a customer’s facility to develop an indoor pollution control system (a regenerative thermal oxidizer, or RTO), they worked with Mitsubishi Electric Automation to install and start-up FR-F800 package drives that could save space and communicate with their existing PLC.
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Full House Machinery Strengthens Competitive Edge with Modular CNC Programming from Mitsubishi Electric Automation
Full House Machinery, a family owned business run by three brothers from Florida, creates machines that make wood doors for commercial use. About a quarter of the residential and commercial wood doors in the US come off their machines. In order to keep that level of market share and competitiveness, Full House saw an opportunity to upgrade their PC-based programming system with a CNC and PLC-based system from Mitsubishi Electric Automation.
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SCYTEC and Mitsubishi Electric Automation Collaborate to Achieve Data-Driven Improvement of CNC Machines
CNC machines have a long life, and the competitive advantage they may have once offered when they were new can diminish as time goes on. That's why SCYTEC, with their DataXchange software, and Mitsubishi Electric Automation, with its IMA Adapter, collaborated to create a solution to quickly gather data that reduces cycle times, increases production throughput, and shaves time wherever possible.
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ASSISTA Collaborative Robots Improve Safety & Efficiency at Hella Electronics
Hella Electronics Corporation recently turned to Mitsubishi Electric Automation and Realtime Robotics to develop a unique solution for their current and future robotic automation needs. A “cobot” system enables multiple robotic arms to avoid collisions and work in close proximity to human employees. With visual programming and dynamic path planning, these technologies cut factory automation set up time from weeks or months down to just days.
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FCC (Adams) Vehicle Clutch Manufacturing Plant Increases Efficiency with Mitsubishi Electric Automation
FCC (Adams), a Japanese vehicle clutch manufacturer with a manufacturing plant in Berne, Indiana, improved their visualization and reporting process on one of their production lines through the help of Mitsubishi Electric. The end result allowed the plant to become more cost-efficient and simplified the process for everyone involved.
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JR Machine Uses Automation to Produce More, With Limited Space
JR Machine had reached the limits of their production capacity. Space constraints in their manufacturing facility made physical expansion impossible, so they turned to automation to improve efficiency and reduce downtime. Integrating Mitsubishi Electric M700 CNC controls into their multitasking lathes helped the company dramatically reduce setup and cycle times.
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World Wide Fittings Streamlines Operations with Mitsubishi Electric Robotic Solutions
World Wide Fittings (WWF) was looking for a turnkey automation solution to help them continue to manufacture domestically. A robotic automation solution from Mitsubishi Electric streamlined their operations, while boosting competitive edge.
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Rock-Solid Elevator Reliability With VFDs
Waupaca Elevator Company out of Wisconsin is a manufacturer of residential elevators and dumbwaiters. They demand rock-solid reliability for their specialized lift systems. That’s what they got with Mitsubishi Electric controls and drives.
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ACS and Mitsubishi Electric Help Manufacturer Integrate Quality, Performance, and Compatibility
Systems integrator ACS was looking for a solution for one of its customers, a semi-trailer manufacturer, that wanted to simplify its maintenance processes. They decided to make a full switch to PLCs only from Mitsubishi Electric.
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Automated Palletizing Delivers Advancements for Fast-Growing Grupo Fortec
As Grupo Fortec, a manufacturer of construction materials such as ceramic adhesive in Mexico, underwent a period of rapid growth, they implemented a large-format robot palletizing solution from Mitsubishi Electric. It replaced what was currently a manual process to improve productivity and keep employees safer and healthier.
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reACTIV Laser Systems Defines Forward Migration and Backward Compatibility
reACTIV Laser Systems, a laser system OEM, needed a seamless servo upgrade. With Mitsubishi Electric's compatibility and forward migration, that's what they got.
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ISSI revolutionizes the bagged ice palletizing process with EVOLUTION — designed from the ground up using CC‑Link communication protocol and all Mitsubishi Electric components
It’s simpler, cleaner and easier to wire and there’s no more lag in communication between components that can be a drag on palletizer operating speed.
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RR Floody’s Flexible Feeder System pairs Mitsubishi Electric robot and Cognex vision system for fully integrated, “best of both worlds” solution
Fully integrated in-house and “85% ready to go out of the box”, promises to offer significant benefits for manufacturing operations concerned about the impact of shortening product cycles.
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IPSUMM’s New Flexible, Scalable IRIS Production Cells Promise to Revolutionize Conventional Manufacturing Processes
The IRIS backbone allows manufacturers to switch quickly among manufacturing tasks as diverse as picking, painting, assembly, packaging, vision inspection and more, on the same line, with a simple change of a “plug and play” tool and picking a new recipe.
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Vision Inspection Integration with Mitsubishi Electric HMI’s and PLC’s
kmV iSight Systems wanted a new control platform for their products that reduced software engineering and introduced visual display control in-line with a vision control system seamlessly.
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