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Automation Built for Oil & Gas Upstream Operations

Built for harsh sites. Engineered for faster execution. Backed for upstream reliability.

From remote well pads to high horsepower artificial lift systems, upstream oil and gas operations demand automation that performs reliably in extreme, hazardous, and constantly changing environments.

Mitsubishi Electric delivers rugged motor control and integrated automation solutions that help upstream operators, contractors, and OEMs protect uptime, reduce operating costs, and safely produce more with fewer resources.

Upstream Challenges We’re Built to Solve

Upstream production environments share common operational pressures, regardless of basin or well type:

  • Harsh, hazardous, and remote locations: Extreme temperatures, vibration, lightning, and corrosive gases (H₂S).
  • Unreliable power: Power with high voltage distortion, frequent voltage drop, and limited grid availability.
  • Water management: Produced water handling, disposal, and reuse challenges that increase OPEX.
  • Capital discipline: Flat or declining CAPEX budgets require operators to extract more value from existing wells and infrastructure.

As reservoir pressure declines, artificial lifts become essential to sustain production. Mitsubishi Electric VFDs and automation support a wide range of lift methods, including:

Key Upstream Applications

Artificial Lift Systems

  • Electric Submersible Pumps (ESPs & ESPCPs)
  • Progressive Cavity Pumps (PCPs)
  • Rod / Beam Pumps (Pump Jacks)
  • Gas Lift & Plunger Lift support systems
  • Hydraulic Rod and Jet Pump systems

Our VFDs enable soft starts, precise speed control, regen avoidance, and easy adjustment as wells age, helping operators match lift performance to changing well conditions while reducing mechanical stress and energy use. SCADA provides centralized visibility into artificial lift performance across wells and pads.

Artificial Lift Systems

Produced Water Handling & Saltwater Disposal

Produced water is a universal byproduct of oil and gas production, often exceeding oil or gas volumes over a well’s life. Mitsubishi Electric automation supports:

  • Bulk water transfer
  • Filtration and de-oiling systems
  • Chemical injection
  • High-pressure saltwater disposal (SWD)
  • Recycling and reuse processes

Reliable motor control improves uptime for critical pumps and helps manage rising disposal costs as water to oil ratios increase across major basins. SCADA allows operators to track flows, pressures, tank levels, and pump health across transfer, treatment, and disposal assets.

Produced

Natural Gas Compression & Vapor Recovery

Upstream wells almost always produce associated gas. Mitsubishi Electric VFDs are well suited for:

  • Wellhead gas compression (reciprocating, screw, and centrifugal)
  • Vapor recovery units (VRUs)

Our VFDs support unloaded starts, high overload capacity, and generator powered operation, reducing nuisance trips and extending equipment life. SCADA is an essential element for these applications, providing remote visibility into aggregating alarms, operating data, and health indicators from drives and controllers.

Natural Gas Compression & Vapor Recovery

Enhanced Oil Recovery (EOR)

For mature and heavy oil fields, EOR extends asset life and improves recovery. Mitsubishi Electric automation supports:

  • Waterflooding and polymer injection
  • CO₂ and gas injection
  • Steam assisted gravity drainage (SAGD)
  • Thermal EOR and cyclic steam stimulation

Precise motor control enables stable injection rates, improved efficiency, and safer operation. SCADA systems provide supervisory oversight of injection, pumping, and steam or gas delivery systems.

Enhanced Oil Recovery

Why Mitsubishi Electric for Upstream Oil & Gas

  • Harsh Ready by Design

    Harsh Ready by Design

    Conformally coated electronics and ruggedized hardware

    Designed for extreme temperatures and corrosive environments

    5-year warranty with start-up services

    Long design life with industry leading warranties

  • Fewer Hands, More Barrels

    Fewer Hands, More Barrels

    Easy integration with existing PLCs, HMIs, and SCADA

    Advanced diagnostics reduce troubleshooting time

    Parameter compatibility simplifies drive replacement

    Supports autonomous and remotely monitored operations

  • Run Longer. Break Less.

    Run Longer. Break Less.

    High overload capacity for demanding pump and compressor loads

    Predictive maintenance and component life monitoring

    Reduced unplanned downtime and truck rolls

    Proven reliability across thousands of upstream installations

  • Contractor Friendly Support

    Contractor Friendly Support

    Local distribution and stocking partners

    Factory authorized startup services

    24/7 technical support and application expertise

    Simplified commissioning tools for faster project execution

More Information

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