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Case Studies - Controllers

ARL Service Transitions from Mechanical to Digital and Achieves Flexibility and Opportunities

ARL Service Transitions from Mechanical to Digital and Achieves Flexibility and Opportunities

ARL Service wanted to replace their metal cams in a grinding machine with digital cams to alleviate downtime and save on costs. Mitsubishi Electric Automation and Shaltz Automation provided a flexible system with intuitive programming capabilities using PLCs, Servos, VFDs, and HMIs.
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TL Aerotek Delivers Precision Components to Deliver Growth

TL Aerotek Delivers Precision Components to Deliver Growth

When TL Aerotek was receiving more orders than they could keep up with, they turned to Mitsubishi Electric Automation for an automated machine tending solution. LoadMate Plus delivered easy programming and precision to reach new levels of productivity.
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Intelligent Automation Means Productivity and Precision

Intelligent Automation Means Productivity and Precision

Packaging machinery specialists, Balpack, were approached by a customer seeking an application to cap small bottles precisely and delicately. Balpack found programming expertise with HPE Automation and precision controls utilizing Mitsubishi Electric components.
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A Customer Had An Idea -- and Integrated Production Systems (IPS) Made It Happen

A Customer Had An Idea -- and Integrated Production Systems (IPS) Made It Happen

IPS Custom Automation was approached by a manufacturer who needed a new solution for producing anechoic foam. IPS turned to Womack Machine Supply for Mitsubishi Electric components to create a streamlined machine that combines all actions into a single device.
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Millennium Packaging Leans on Mitsubishi Electric Automation for Support through the Diamond Partner OEM Program

Millennium Packaging Leans on Mitsubishi Electric Automation for Support through the Diamond Partner OEM Program

When Millennium Packaging Inc. saw an opportunity to create an affordable cartridge-filling machine, they turned to Affiliated Control Equipment Inc. and Mitsubishi Electric Automation to provide quality automation components and trusted support.
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Compatibility and Forward Migration of Mitsubishi Electric Products Help Keep Yupo Corporation America On the Cutting Edge

Compatibility and Forward Migration of Mitsubishi Electric Products Help Keep Yupo Corporation America On the Cutting Edge

Plastic paper manufacturer Yupo has used Mitsubishi Electric PLCs since 1989. The forward compatibility and reliable control are key reasons they continue to use them to this day. In a recent migration process, it was possible to port 1990s programs into a new platform and get everything running with minimal disruption.
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Full House Machinery Strengthens Competitive Edge with Modular CNC Programming from Mitsubishi Electric Automation

Full House Machinery Strengthens Competitive Edge with Modular CNC Programming from Mitsubishi Electric Automation

Full House Machinery, a family owned business run by three brothers from Florida, creates machines that make wood doors for commercial use. About a quarter of the residential and commercial wood doors in the US come off their machines. In order to keep that level of market share and competitiveness, Full House saw an opportunity to upgrade
their PC-based programming system with a CNC and PLC-based system
from Mitsubishi Electric Automation.
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FCC (Adams) Vehicle Clutch Manufacturing Plant Increases Efficiency with Mitsubishi Electric Automation

FCC (Adams) Vehicle Clutch Manufacturing Plant Increases Efficiency with Mitsubishi Electric Automation

FCC (Adams), a Japanese vehicle clutch manufacturer with a manufacturing plant in Berne, Indiana, improved their visualization and reporting process on one of their production lines through the help of Mitsubishi Electric. The end result allowed the plant to become more cost-efficient and simplified the process for everyone involved.
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World Wide Fittings Streamlines Operations with Mitsubishi Electric Robotic Solutions

World Wide Fittings Streamlines Operations with Mitsubishi Electric Robotic Solutions

World Wide Fittings (WWF) was looking for a turnkey automation solution to help them continue to manufacture domestically. A robotic automation solution from Mitsubishi Electric streamlined their operations, while boosting competitive edge.
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Rock-Solid Elevator Reliability With VFDs

Rock-Solid Elevator Reliability With VFDs

Waupaca Elevator Company out of Wisconsin is a manufacturer of residential elevators and dumbwaiters. They demand rock-solid reliability for their specialized lift systems. That’s what they got with Mitsubishi Electric controls and drives.
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ACS and Mitsubishi Electric Help Manufacturer Integrate Quality, Performance, and Compatibility

ACS and Mitsubishi Electric Help Manufacturer Integrate Quality, Performance, and Compatibility

Systems integrator ACS was looking for a solution for one of its customers, a semi-trailer manufacturer, that wanted to simplify its maintenance processes. They decided to make a full switch to PLCs only from Mitsubishi Electric.
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Automated Palletizing Delivers Advancements for Fast-Growing Grupo Fortec

Automated Palletizing Delivers Advancements for Fast-Growing Grupo Fortec

As Grupo Fortec, a manufacturer of construction materials such as ceramic adhesive in Mexico, underwent a period of rapid growth, they implemented a large-format robot palletizing solution from Mitsubishi Electric. It replaced what was currently a manual process to improve productivity and keep employees safer and healthier.
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Bastian Solutions Pulls Off an Engineering Feat and an Industry First

Bastian Solutions Pulls Off an Engineering Feat and an Industry First

Bastian Solutions knew a standard crane wouldn't cut it for their new AS/RS system. Learn how Mitsubishi Electric helped to accomplish an impressive engineering feat.
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Rocheleau Tool’s Blow Molding Machines “Only Have to Run Forever”

Rocheleau Tool’s Blow Molding Machines “Only Have to Run Forever”

Rocheleau, a blow molding machine OEM out of Massachusetts, has a company motto: “fear no task”. It goes back four generations for the Rocheleau family, and it’s not just a statement. It’s a challenge: to innovate and make better products that bring new benefits to customers. And since the 1980s, Mitsubishi Electric has been their trusted partner.
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Reinventing the Off-Line Label Rewinder with Mitsubishi Electric Equipment and Technology

Reinventing the Off-Line Label Rewinder with Mitsubishi Electric Equipment and Technology

Web Techniques recently implemented a revolutionary system that ensures accurate counting of label stock. See how their revolutionary system has helped their customers accelerate ROI.
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Ossid machinery improves reliability and performance with Mitsubishi Electric Automation portfolio

Ossid machinery improves reliability and performance with Mitsubishi Electric Automation portfolio

Learn how Ossid, a tray packaging equipment OEM whose machines are primarily used in the poultry, produce, and red meat industries, met increasing customer demand due to advancing technology with Mitsubishi Electric’s precision PLC and servo systems.
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T-ROC Equipment improves made-to-measure box system with Mitsubishi Electric Automation solution

T-ROC Equipment improves made-to-measure box system with Mitsubishi Electric Automation solution

Learn how Mitsubishi Electric products helped T-ROC Equipment, a box machine manufacturer, automate their process, increasing efficiency, reducing waste, and saving a significant amount in shipping costs.
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kmV iSight Systems adds 180° product repositioning capabilities to their vision inspection machines, greatly expanding value for customers

kmV iSight Systems adds 180° product repositioning capabilities to their vision inspection machines, greatly expanding value for customers

kmV iSight's vision inspection machines leverage Mitsubishi Electric controllers, simple motion modules, and servos to rotate bottles on the fly into precise position for inspection, resulting in a precise inspection system running at a rate of 100 feet/min.
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Mitsubishi Electric helps Oliver upgrade existing slicing machine: better HMI and evolution from PCBs to PLCs pave the way for new market opportunities

Mitsubishi Electric helps Oliver upgrade existing slicing machine: better HMI and evolution from PCBs to PLCs pave the way for new market opportunities

Well familiar with Mitsubishi Electric quality and value, Oliver Packaging & Equipment spec’d a Mitsubishi Electric human machine interface screen (HMI) and a PLC in their newly redesigned Varislicer 2005.
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Miller Process Coating Company optimizes machine performance with Mitsubishi Electric components and service

Miller Process Coating Company optimizes machine performance with Mitsubishi Electric components and service

Long dissatisfied with their controls suppliers, Miller found local distributor Proud Company, who swore by the quality of Mitsubishi Electric products for their applications. This provided the high quality support service that Miller had been lacking.
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ISSI revolutionizes the bagged ice palletizing process with EVOLUTION — designed from the ground up using CC‑Link communication protocol and all Mitsubishi Electric components

ISSI revolutionizes the bagged ice palletizing process with EVOLUTION — designed from the ground up using CC‑Link communication protocol and all Mitsubishi Electric components

It’s simpler, cleaner and easier to wire and there’s no more lag in communication between components that can be a drag on palletizer operating speed.
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IPSUMM’s New Flexible, Scalable IRIS Production Cells Promise to Revolutionize Conventional Manufacturing Processes

IPSUMM’s New Flexible, Scalable IRIS Production Cells Promise to Revolutionize Conventional Manufacturing Processes

The IRIS backbone allows manufacturers to switch quickly among manufacturing tasks as diverse as picking, painting, assembly, packaging, vision inspection and more, on the same line, with a simple change of a “plug and play” tool and picking a new recipe.
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Thermoformer Packaging Incorporates Best-in-Class Performance with Mitsubishi Electric PLC Control

Thermoformer Packaging Incorporates Best-in-Class Performance with Mitsubishi Electric PLC Control

When VC999, a leader in machine design, developed their i-Series thermoformer packaging machine, they needed reliable, consistent control from a reputable PLC provider.
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Vision Inspection Integration with Mitsubishi Electric HMI’s and PLC’s

Vision Inspection Integration with Mitsubishi Electric HMI’s and PLC’s

kmV iSight Systems wanted a new control platform for their products that reduced software engineering and introduced visual display control in-line with a vision control system seamlessly.
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Mitsubishi Electric CC-Link Automates Elephant’s Habitat Gates at the Zoo

Mitsubishi Electric CC-Link Automates Elephant’s Habitat Gates at the Zoo

A municipal zoo in upstate New York constructed a new habitat for their elephants and wanted to automate the giant, hydraulically operated gate system that controlled the elephant’s movement within the facility.
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